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Through the dedicated use of OFS, and with the engagement of operators, we have seen an OEE increase of around 15% in under 3 months in the latest OFS installation. Most importantly this increase has been sustained.
In our first week of using OFS we discovered that we were encountering an incredible amount of micro stops which was a major source of efficiency loss. We made a small capital investment to fix it and the net result was a significant improvement in our OEE. This one fix alone has paid for OFS.
We’ve seen results of improving OEE from under 50% to around 85% over a 4 month period…OFS helped bring to life where the key issues are on this line and we were able to focus and fix.
We knew we had efficiency losses, but accurately tracking them was difficult. OFS has given us a clear understanding of where our losses lie in a simple, easy to understand format that our operators love.
We used OFS as an enabler for our continuous improvement programs, where it helped highlight our mistakes and encouraged learning.
It makes the atmosphere more interesting.
It creates a competitive atmosphere. If we're currently running at 97%, let's go for 100%.
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